Feasibility assessment of low-grade iron ore from El Ouenza mine by high-intensity magnetic separation

User Rating:  / 0
PoorBest 

Authors:


H.Bouzeriba*, orcid.org/0009-0009-9378-7343, University of Bejaia, Faculty of Sciences and Technology, Laboratory of Materials Technology Process Engineering (LTMGP), Bejaia, Algeria, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

N.Bouzidi, orcid.org/0000-0002-9154-5895, University of Bejaia, Faculty of Sciences and Technology, Laboratory of Materials Technology Process Engineering (LTMGP), Bejaia, Algeria

A.Idres, orcid.org/0000-0001-8029-0930, University of Badji Mokhtar, Faculty of Earth Sciences, Laboratory of Mineral Resources Valorization and Environment (LAVAMINE), Annaba, Algeria

I.Laala, orcid.org/0009-0006-3684-9200, University of Bejaia, Faculty of Sciences and Technology, Laboratory of Materials Technology Process Engineering (LTMGP), Bejaia, Algeria

L.Zaoui, orcid.org/0000-0002-3842-4728, Department of Ecology and Environment, Faculty of Sciences, University of 20 th August 1955, Skikda, Algeria

* Corresponding author e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.


повний текст / full article



Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2025, (1): 028 - 033

https://doi.org/10.33271/nvngu/2025-1/028



Abstract:



Purpose.
The objective of this work in the first stage is to characterize the poor iron ore from the El Ouenza mine. Then, in the second stage, it is a question of valorizing it by high intensity magnetic separation.


Methodology.
The characterization of representative samples taken from the study area was carried out using several techniques, including X-ray fluorescence spectrometry (XRF), X-ray diffraction (XRD), scanning electron microscopy coupled with energy dispersive spectroscopy (SEM-EDS), thermogravimetric analysis and differential scanning calorimetry (TGA/DSC), and Fourier transform infrared spectroscopy (FTIR). Processes involving a combination of calcination and high-intensity dry magnetic separation were used to upgrade the poor iron ore to meet the requirements of the steel industry.


Findings.
The results obtained show that the El Ouenza iron ore consists mainly of ferrous minerals, notably hematite and goethite, as well as a siliceous and calcareous gangue. The treatment results enabled us to achieve a grade of 51.94 % for the sample calcined at 900 °C using a magnetic field of 2.3 T on the size fraction (-0.5 0.125) mm.


Originality.
The originality of the work lies in the possibility of using combined methods, calcination and magnetic separation, to valorize poor iron ore from the Ouenza mine.


Practical value.
This study shows that the results obtained by calcination and magnetic separation are very significant. These techniques enable us to obtain a concentrate with an iron content of 51.94 %, bringing value to the steel industry, eliminating the reserves of poor iron ore stored near the mine site and preserving the environment.



Keywords:
El Ouenza mine, enrichment, treatment, magnetic separation, calcination, environment

References.


1. Rath, S. S., Sahoo, H., Das, S. K., Das, B., &  Mishra, B. K. (2014). Influence of band thickness of banded hematite quartzite (BHQ) ore in flotation. International Journal of Mineral Processing, 130, 48-55. https://doi.org/10.1016/j.minpro.2014.05.006.

2. Birinci, M. (2021). Enrichment of Apatite-Bearing Iron Ore by Magnetic Separation and Flotation. European Journal of Technique (EJT), 11(1), 1-6. https://doi.org/10.36222/ejt.866718.

3. Hou, X., Zhang, Y., Liu, X., Zhou, C., Li, J., & Ke, M. (2024). Preparation and application of soil conditioner using iron ore tailings-biochar composite material. Alexandria Engineering Journal, 94, 219-225. https://doi.org/10.1016/j.aej.2024.03.067.

4. Patra, S., Pattanaik, A., & Rayasam, V. (2019). Characterisation of low-grade Barsua iron ore fines and identification of possible beneficiation strategies. Canadian Metallurgical Quarterly, 58(1), 28-45. https://doi.org/10.1080/00084433.2018.1516598.

5. Santosh, T., Angadi, S. I., Dash, N., Eswaraiah, C., & Tripathy, S. K. (2019). Characterization and comminution studies of low-grade Indian Iron Ores. Mining, Metallurgy & Exploration, 36, 303-312. https://doi.org/10.1007/s42461-019-0051-0.

6. Silva, J. P. S., Rissoli, A. L. C., Cacciari, P. P., da Fonseca, A. J. P. V., Scheuermann Filho, H. C., Wagner, A. C., ..., & Consoli, N. C. (2024). Triaxial testing response of compacted iron ore tailings considering a broad spectrum of confining pressures. Soils and Foundations, 64(2), 101438. https://doi.org/10.1016/j.sandf.2024.101438.

7. Carneiro, J. J. V., Marques, E. A. G., Viana da Fonseca, A. J. P., Ferraz, R. L., & Oliveira, Â. H. C. (2023). Characterization of an iron ore tailing sample and the evaluation of its representativeness. Geotechnical and Geological Engineering, 41(5), 2833-2852. https://doi.org/10.1007/s10706-023-02430-8.

8. Chebel, N., Nettour, D., Chettibi, M., Rachid, C., Khoshdast, H., & Hassanzadeh, A. (2023). Studying on mineralogical and petrological characteristics of Gara Djebilet oolitic iron ore, Tindouf (Algeria). Physicochemical Problems of Mineral Processing, 59(5). https://doi.org/10.37190/ppmp/178382.

9. Dash, N., Rath, S. S., & Angadi, S. I. (2019). Thermally assisted magnetic separation and characterization studies of a low-grade hematite ore. Powder Technology, 346, 70-77. https://doi.org/10.1016/j.powtec.2019.02.008.

10. Asuke, F., Bello, K. A., Muzzammil, M. A., Thomas, D. G., Auwal, K., & Yaro, S. A. (2019). Chemical and mineralogical characterization of Gidan Jaja iron ore, Zamfara State, Nigeria. Nigerian Journal of Technology, 38(1), 93-98. https://doi.org/10.4314/njt.v38i1.12.

11. Tiour, F., Idres, A., Ould Hamou, M., & Boutarfa, F. (2022). Characterization and processing of low-grade iron ore from the khanguet mine by electrostatic separation. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, (3), 76-81. https://doi.org/10.33271/nvngu/2022-3/076.

12. Chaib, A., Bouabdallah, S., Ferfar, M., Benselhoub, A., Dov­bash, N., & Bellucci, S. (2024). Investigation of physicochemical characterization and magnetic enrichment of iron ore from Sidi Maarouf deposit. Technology audit and production reserves,1(3/75), 9-14. https://doi.org/10.15587/2706-5448.2024.297846.

13. Boutarfa, F., Idres, A., Mekti, Z., Graine, R., Tiour, F., Dov­bash, N., ..., & Bellucci, S. (2023). Airborne dust pollution emitted by El Hadjar Metallurgical Complex: quantification, characterization, and occupational health hazards. Technology audit and production reserves, 5(3/73), 20-28. https://doi.org/10.15587/2706-5448.2023.289353.

14. Idres, A., Abdelmalek, C., Bouhedja, A., Benselhoub, A., & Bounouala, M. (2017). Valorization of mining waste from Ouenza iron ore mine (eastern Algeria). REM-International Engineering Journal, 70(1), 85-92. https://doi.org/10.1590/0370-44672016700051.

15. Baala, D., Idres, A., Bounouala, M., & Benselhoub, A. (2018). Radiometric sorting techniques for mining wastes from Ouenza iron mine (Algeria). Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, (5), 30-38. https://doi.org/10.29202/nvngu/2018-5/3.

16. de Carvalho, A. R., da Silva Calderón-Morales, B. R., Júnior, J. C. B., de Oliveira, T. M., & Silva, G. J. B. (2023). Proposition of geopolymers obtained through the acid activation of iron ore tailings with phosphoric acid. Construction and Building Materials, 403, 133078. https://doi.org/10.1016/j.conbuildmat.2023.133078.

17. Figueiredo, R. A., Silveira, A. B., Melo, E. L., Costa, G. Q., Brandão, P. R., Aguilar, M. T., ..., & Mazzinghy, D. B. (2021). Mechanical and chemical analysis of one-part geopolymers synthesised with iron ore tailings from Brazil. Journal of materials research and technology, 14, 2650-2657. https://doi.org/10.1016/j.jmrt.2021.07.153.

18. Vieira, Y., Rossatto, D. L., Leichtweis, J., Foletto, E. L., Oliveira, M. L., Silva, L. F., & Dotto, G. L. (2022). Iron-enriched coal and volcanic rock waste powder composite with enhanced microwave absorption capacity for the degradation of 2, 4-D and atrazine pesticides in single and binary systems. Advanced Powder Technology, 33(8), 103671. https://doi.org/10.1016/j. apt.2022.103671.

19. Hollanda, L. R., de Souza, J. A. B., Dotto, G. L., Foletto, E. L., & Chiavone-Filho, O. (2024). Iron-bearing mining reject as an alternative and effective catalyst for photo-Fenton oxidation of phenol in water. Environmental Science and Pollution Research, 31(14), 21291-21301. https://doi.org/10.1007/s11356-024-32513-9.

20. Mendes, B. C., Pedroti, L. G., Fontes, M. P., Ribeiro, J. C. L., Vieira, C. M., Pacheco, A. A., & de Azevedo, A. R. (2019). Technical and environmental assessment of the incorporation of iron ore tailings in construction clay bricks. Construction and Building Materials, 227, 116669. https://doi.org/10.1016/j.conbuildmat.2019.08.050.

21. Tripathy, S. K., & Suresh, N. (2017). Influence of particle size on dry high-intensity magnetic separation of paramagnetic mineral. Advanced Powder Technology, 28(3), 1092-1102. https://doi.org/10.1016/j.apt.2017.01.018.

22. Messai, A., Idres, A., & Menendez, A. J. (2020). Application of dry high-intensity magnetic separation in upgrading low-grade iron ore of Rouina deposit, Algeria. Journal of Mining and Metallurgy A: Mining, 56(1), 47-58. https://doi.org/10.5937/JMMA2001047M.

23. Zhang, H., Chen, L., Zeng, J., Ding, L., & Liu, J. (2015). Processing of lean iron ores by dry high intensity magnetic separation. Separation Science and Technology, 50(11), 1689-1694. https://doi.org/10.1080/01496395.2014.978471.

 

Visitors

7944590
Today
This Month
All days
4340
250919
7944590

Guest Book

If you have questions, comments or suggestions, you can write them in our "Guest Book"

Registration data

ISSN (print) 2071-2227,
ISSN (online) 2223-2362.
Journal was registered by Ministry of Justice of Ukraine.
Registration number КВ No.17742-6592PR dated April 27, 2011.

Contacts

D.Yavornytskyi ave.,19, pavilion 3, room 24-а, Dnipro, 49005
Tel.: +38 (066) 379 72 44.
e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
You are here: Home Archive by issue 2025 Content №1 2025 Feasibility assessment of low-grade iron ore from El Ouenza mine by high-intensity magnetic separation