Науковий вісник НГУ

Determination of the cutting force components while milling cylindrical surfaces with an oriented tool

• 
• 

User Rating:  / 0

PoorBest 

Details

Category: Content №2 2021

Last Updated on 29 April 2021

Published on 30 November -0001

Hits: 3280

Authors:

V.V.Kalchenko, orcid.org/0000-0002-9072-2976, Chernihiv Polytechnic National University, Chernihiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

S.D.Tsybulya, orcid.org/0000-0002-7843-6061, Chernihiv Polytechnic National University, Chernihiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

A.V.Kolohoida, orcid.org/0000-0002-1742-2686, Chernihiv Polytechnic National University, Chernihiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

Ye.Yu.Sakhno, orcid.org/0000-0002-9789-7242, Chernihiv State Institute of Economics and Management, Chernihiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

S.V.Boyko, orcid.org/0000-0001-8341-6973, Chernihiv Polytechnic National University, Chernihiv, Ukraine, e-mail: svboyko.cstu@gmail. com

повний текст / full article

Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2021, (2): 082 - 088

https://doi.org/10.33271/nvngu/2021-2/082

Abstract:

Purpose. Construction of a general modular mathematical spatial model of the removal allowance process and shaping when milling round surfaces of rotation, such as camshaft necks, cylindrical surfaces of gearbox shafts and others. Determination of the components of the cutting forces when machining with crossed axes of the milling cutter and part in order to use the results when assigning machining modes.

Methodology. Theoretical development of a modular mathematical model of the removal allowance process and shaping during milling of cylindrical surfaces was carried out using a matrix apparatus for converting coordinate systems. Unified modules were developed: instrumental, orientation and shaping, which allowed us to describe the processing of the part more clearly. All calculations were performed in the mathematical package Mathcad. Using the functions available in the package, a graphical representation of the mathematical model of the tool and machined surfaces was obtained. Using the logical blocks developed in the program, the characteristics of the treated surface were investigated, such as roughness in the axial and radial planes. The influence of the tool orientation angle and the number of cutter teeth on the roughness of the machined surface was investigated. The known formulas for calculating the cutting forces during milling are specified.

Findings. A general modular mathematical spatial model is constructed of the removal process of an allowance and formation at milling by the oriented tool of round surfaces of rotation, such as necks of camshafts, cylindrical surfaces of shafts of transmissions and others. The roughness parameters of the treated surface are determined. The outflow of the tool characteristics and the angle of its orientation on the geometric roughness in the axial and radial sections is investigated. The area of the layer cut off by one tooth of a mill is defined. The calculation formulas are specified for finding the components of cutting forces during milling.

Originality. A modular spatial model of the process of milling cylindrical surfaces with an oriented tool is proposed, on the basis of which the components of cutting forces are calculated, which can be used in designing new tools and improving machining conditions by the existing ones.

Practical value. Based on the use of modern computer facilities and software, the developed calculation program allows controlling the process of forming cylindrical surfaces during their milling with an oriented tool. It also allows predicting the initial machining accuracy by determining the parameters of geometric roughness in axial and radial sections. This makes it possible to choose the optimal tool orientation angle, milling cutter parameters and cutting modes to achieve high productivity and processing quality.

Keywords: cutting forces, milling, camshaft, grinding, modeling, roughness

References.

1. Kilic, Z.M., & Altintas, Y. (2016). Generalized mechanics and dynamics of metal cutting operations for unified simulations. International Journal of Machine Tools and Manufacture, (104), 1-13. https://doi.org/10.1016/j.ijmachtools.2016.01.006.

2. Altintas, Y. (2016). Virtual High Performance Machining. Procedia CIRP, (46), 372-378. https://doi.org/10.1016/j.procir.2016.04.154.

3. Brechera, C., Wellmanna, F., & Epplea, A. (2017). Quality-predictive CAM simulation for NC milling. Procedia Manufacturing, (11), 1519-1527. https://doi.org/10.1016/j.promfg.2017.07.284.

4. Altintas, Y., & Tulsyan, S. (2015). Prediction of part machining cycle times via virtual CNC. CIRP Annals Manufacturing Technology, (64/1), 361-364. https://doi.org/10.1016/j.cirp.2015.04.100.

5. Rubeo, M.A., & Schmitz, T.L. (2016). Global stability predictions for flexible workpiece milling using time domain simulation. Journal of Manufacturing Systems, (40/2), 8-14. https://doi.org/10.1016/j.jmsy.2016.05.003.

6. Zavarzin, D.A., Kiselev, I.A., & Tsyganov, D.L. (2016). Flat Milling Process Simulation Taking into Consideration a Dependence of Dynamic Characteristics of the Machine. Machines and Plants: Design and Exploiting, (4), 53-68. https://doi.org/10.7463/aplts.0416.0845919.

7. Vnukov, Yu.N., Dyadya, S.I., & Kozlova, E.B. (2016). On the influence of the design and geometrical characteristics of end mills on the vibration resistance of the milling process. Cutting & tools in technological systems, (86), 7-17.

8. Kalchenko,V., Kalchenko,V., Kalchenko,O., Sira,N., Kalchenko,D., Morochko,V., & Vynnyk,V. (2020). Development of a model of tool surface dressing when grinding with crossed wheel and cylindrical part axes. Eastern-European Journal of Enterprise Technologies, (3), 23-29. https://doi.org/10.15587/1729-4061.2020.202441.

9. Kalchenko,V., Kalchenko,V., Sira,N., Kalchenko,O., Vynnyk,V., Kalchenko,D., & Morochko,V. (2020). Development of the single-setup milling process model of the shaft support necks and cams. Eastern-European Journal of Enterprise Technologies, (4), 48-54. https://doi.org/10.15587/1729-4061.2020.208579.

10. Vnukov, Yu.N., Dyadya, S.I., & Kozlova, E.B. (2016). Evolution of development of research on forces in cylindrical milling from static to dynamic processing conditions. Modern technologies of engineering, (11), 20-41.

• < Prev
• Next >