Combined roasting and leaching treatment for reducing phosphorus, aluminum and silicon in oolitic iron ore

User Rating:  / 0
PoorBest 

Authors:


I.Ammour*, orcid.org/0000-0002-9637-2057, Laboratory of Recovery and Recycling of Matter for Sustainable Development, USTHB,University of Science and Technology Houari Boumediene, Bab Ezzouar, Algiers, Algeria, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

N.Sabba, orcid.org/0000-0002-5107-5083, Laboratory of Recovery and Recycling of Matter for Sustainable Development, USTHB,University of Science and Technology Houari Boumediene, Bab Ezzouar, Algiers, Algeria

I.Zeriri, orcid.org/0009-0006-5247-8841, Environmental Research Center (C.R.E), Annaba, Algeria

A.Bouslama, orcid.org/0009-0004-5218-7708, Department of Architecture, Faculty of Earth Sciences, Badji Mokhtar University, Annaba, Algeria

E.Sakher, orcid.org/0000-0002-0235-2873, Environmental Research Center (C.R.E), Annaba, Algeria; Laboratory of Energy Environment and Information System (LEEIS), Department of Material Science, Faculty of Science and Technology, African University Ahmed Draia, Adrar, Algeria

* Corresponding author e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.


повний текст / full article



Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2024, (4): 055 - 060

https://doi.org/10.33271/nvngu/2024-4/055



Abstract:



Purpose.
To enhance the quality of oolitic iron ore extracted from the Gara Djebillet mine in southern Algeria by reducing the levels of silicon, aluminum, and phosphorus, thus making it more suitable for use in the steel industry.


Methodology.
The study involves pre-treating the Gara Djebillet iron ore through roasting, followed by two stages of leaching with separate acid and base leaching steps. Additionally, the impact of introducing an additional roasting step at 800 °C between the two leaching stages is examined.


Findings.
Chemical leaching of the raw ore without roasting pre-treatment results in a reduction in silicon, aluminum, and phosphorus contents from 4.45, 5.11 and 0.61 % to 2.68, 3.36 and 0.3 %, respectively. However, the iron content decreases from 52.42 to 45 %. Pre-treating the ore with roasting combined with the two leaching stages reduces the phosphorus content to 0.15 % and increases the iron content to 55.25 %. The silicon and aluminum contents decrease to 4.2 and 5 %, respectively. Introducing a second roasting step between the two leaching stages further decreases the phosphorus content to 0.15 %, but the iron content only increases to 54.25 % after the second acid leaching step. The aluminum and silicon contents increase to 4.5 and 5.3 %, respectively.


Originality.
This study introduces a novel approach to improving the quality of oolitic iron ore by investigating the efficacy of pre-treatment with roasting followed by two stages of leaching. The research contributes valuable insights into the effectiveness of these methods for reducing undesirable elements in iron ore.


Practical value.
The findings offer practical implications for the steel industry, suggesting potential methods for enhancing the quality of iron ore from the Gara Djebillet mine. Implementing these methods could lead to increased efficiency and cost-effectiveness in iron ore processing, ultimately benefiting steel production processes.



Keywords:
oolitic iron ore, leaching, roasting, phosphorus removal

References.


1. Bersi, M., Saibi, H., & Chabou, M. C. (2016). Aerogravity and remote sensing observations of an iron deposit in Gara Djebilet, southwestern Algeria. Journal of African Earth Sciences, 116, 134-150. https://doi.org/10.1016/j.jafrearsci.2016.01.004.

2. Gialanella, S., Girardi, F., Ischia, G., Lonardelli, I., Mattarelli, M., & Montagna, M. (2010). On the goethite to hematite phase transformation. Journal of thermal analysis and calorimetry, 102(3), 867-873. https://doi.org/10.1007/s10973-010-0756-2.

3. Zhu, X., Qin, Y., Han, Y., & Li, Y. (2022). Novel Technology for Comprehensive Utilization of Low-Grade Iron Ore. Minerals, 12(4), 493. https://doi.org/10.3390/min12040493.

4. Pereira, A. C., & Papini, R. M. (2015). Processes for phosphorus removal from iron ore-a review. Rem: Revista Escola de Minas, 68, 331-335. https://doi.org/10.1590/0370-44672014680202.

5. Zhang, X., Gu, X., Han, Y., Álvarez, N. P., Claremboux, V., & Kawatra, S.K. (2021). Flotation of iron ores: A review. Mineral processing and extractive metallurgy review, 42(3), 184-212. https://doi.org/10.1080/08827508.2019.1689494.

6. Matiolo, E., Couto, H. J. B., Lima, N., Silva, K., & de Freitas, A. S. (2020). Improving recovery of iron using column flotation of iron ore slimes. Minerals Engineering, 158, 106608. https://doi.org/10.1016/j.mineng.2020.106608.

7. Mansour, F., Ould-Hamou, M., Merchichi, A., & Gven, O. (2021). Recovery of iron and phosphorus removal from Gara Djebilet iron ore (Algeria). Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, (4), 82-88. https://doi.org/10.33271/nvngu/2021-4/082.

8. Mochizuki, Y., & Tsubouchi, N. (2019). Upgrading Low-Grade Iron Ore through Gangue Removal by a Combined Alkali Roasting and Hydrothermal Treatment. ACS omega, 4(22), 19723-19734. https://doi.org/10.1021/acsomega.9b02480.

9. Jin, Y.-s., Jiang, T., Yang, Y.-b., Li, Q., Li, G.-h, & Guo, Y.-f. (2006). Removal of phosphorus from iron ores by chemical leaching. Journal of Central South University of Technology, 13(6), 673-677. https://doi.org/10.1007/s11771-006-0003-y.

10. Kim, H., Yeu, I. W., Han, G., Ju, G., Lee, Y.J., Shin, Y.-h., …, & Kim, H.-j. (2021). Surface morphology evolution and underlying defects in homoepitaxial growth of GaAs (110). Journal of Alloys and Compounds, 874, 159848. https://doi.org/10.1016/j.jallcom.2021.159848.

11. Mayr, M., Stehl, C., Fischer, M., Gsell, S., & Schreck, M. (2014). Correlation between surface morphology and defect structure of heteroepitaxial diamond grown on off-axis substrates. Physica status solidi (a), 211(10), 2257-2263. https://doi.org/10.1002/pssa.201431210.

12. Xi, F., Cui, H., Yang, T., Li, S., Ma, W., Chen, X., …, & Chen, R. (2020). Mechanism of enhancing Fe removal from metallurgical grade silicon by metal-assisted chemical leaching. Journal of Materials Research and Technology, 9(6), 12213-12222. https://doi.org/10.1016/j.jmrt.2020.09.007.

13. Walter, D., Buxbaum, G., & Laqua, W. (2001). The mechanism of the thermal transformation from goethite to hematite. Journal of Thermal Analysis and Calorimetry, 63(3), 733-748. https://doi.org/10.1023/A:1010187921227.

14. Hamisi, H., Park, S.E., Choi, B.-H., An, Y.-T., & Jeongin, L. (2014). Influence of firing temperature on physical properties of same clay and pugu kaolin for ceramic tiles application. International Journal of Materials Science and Applications, 3(5), 143-146. https://doi.org/10.11648/j.ijmsa.20140305.12.

15. Jena, S., Sahoo, H., Rath, S. S., Rao, D. S., Das, S. K., & Das, B. (2015). Characterization and processing of iron ore slimes for recovery of iron values. Mineral Processing and Extractive Metallurgy Review, 36(3), 174-182. https://doi.org/10.1080/08827508.2014.898300.

16. Fauzi, A., & Ratnawulan, R. (2021). The effect of calcination temperature on the structure of iron oxide phase from west Sumatra. Journal of Physics: Conference Series, 1876(1), 012028. https://doi.org/10.1088/1742-6596/1876/1/012028.

17. Gu, F., Peng, Z., Zhang, Y., Tang, H., Tian, W., Lee, J., …, & ­Jiang, T. (2020). Promoting spinel formation and growth for preparation of refractory materials from ferronickel slag. International Journal of Applied Ceramic Technology, 17(4), 1701-1712. https://doi.org/10.1111/ijac.13481.

18. Romero-Guerrero, L., Romero-Guerrero, L. M., Moreno-Tovar, R., Arenas-Flores, A., Marmolejo Santillán, Y., & Pérez-Moreno, F. (2018). Chemical, mineralogical, and refractory characterization of kaolin in the regions of Huayacocotla-Alumbres, Mexico. Advances in Materials Science and Engineering, 2018(1). https://doi.org/10.1155/2018/8156812.

19. Badjoudj, S., Idres, A., Benselhoub, A., & Bounouala, M. (2017). Dephosphorization of oxidized iron ore from Gara Djebilet, Tindouf (Algeria). Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, (5), 43-49.

 

Visitors

7342625
Today
This Month
All days
374
32128
7342625

Guest Book

If you have questions, comments or suggestions, you can write them in our "Guest Book"

Registration data

ISSN (print) 2071-2227,
ISSN (online) 2223-2362.
Journal was registered by Ministry of Justice of Ukraine.
Registration number КВ No.17742-6592PR dated April 27, 2011.

Contacts

D.Yavornytskyi ave.,19, pavilion 3, room 24-а, Dnipro, 49005
Tel.: +38 (056) 746 32 79.
e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
You are here: Home Home EngCat Archive 2024 Content №4 2024 Combined roasting and leaching treatment for reducing phosphorus, aluminum and silicon in oolitic iron ore