Науковий вісник НГУ

Influence of disperse-hardening additive chrome diboride on the structure of carbide matrixes of PDC drill bits

• 
• 

User Rating:  / 1

PoorBest 

Details

Parent Category: 2024

Category: Content №4 2024

Created on 28 August 2024

Last Updated on 28 August 2024

Published on 30 November -0001

Written by B. T. Ratov, V. A. Mechnik, V. L. Khomenko, A. O. Ihnatov, A. B. Kalzhanova

Hits: 2153

Authors:

B.T.Ratov*, orcid.org/0000-0003-4707-3322, Satbayev University, Almaty, Republic of Kazakhstan, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

V.A.Mechnik, orcid.org/0000-0003-2686-3712, V.Bakul Institute for Superhard Materials of the National Academy of Sciences of Ukraine, Kyiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

V.L.Khomenko, orcid.org/0000-0002-3607-5106, Dnipro University of Technology, Dnipro, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

A.O.Ihnatov, orcid.org/0000-0002-7653-125X, Dnipro University of Technology, Dnipro, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

A.B.Kalzhanova, orcid.org/0000-0002-1885-0367, Yessenov University, Aktau, Republic of Kazakhstan, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

* Corresponding author e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

повний текст / full article

Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2024, (4): 027 - 034

https://doi.org/10.33271/nvngu/2024-4/027

Abstract:

Purpose. Development of highly effective composite diamond-containing materials based on WC‒Co matrices with CrB₂ additives with improved mechanical and performance properties for creating matrices of rock-cutting tools for drilling oil and gas wells.

Methodology. The assigned tasks were solved using a comprehensive research method, which includes a review and synthesis of literary sources; conducting analytical studies of existing composite diamond-containing materials; scanning electron microscopy (SEM) methods; X-ray phase analysis methods; calculation of experimental data by the Rietveld method, developed for the characterization of crystalline materials by powder X-ray diffraction; the Williamson-Hall technique.

Findings. It has been established that the structure of the initial 94 %WC–6 %Co composite consists of WC phases with crystal lattice parameters a = 0.2906, c = 0.2837 nm and graphite with lattice parameters a = 0.2461, c = 0.6708 nm. The addition of chromium diboride to the composition of the 94 %WC–6 %Co sample leads to the decomposition of the CrB₂ phase and the formation of the final phase composition: WC + B₂CoW₂ + Cgraphite + solid solution of tungsten and carbon in cobalt.

Originality. It was shown for the first time that if the WC–6Co system is characterized by insignificant solubility of the components in each other, then in the WC–Co–CrB₂ system there is a significant mutual dissolution of the components, which leads to a decrease in their sizes during the sintering process. When the threshold concentration (~4 %) of chromium diboride in the charge is reached, phases of the hexagonal WC group and new phases of the orthorhombic group B₂CoW₂ and amorphous carbon inclusions begin to form in the structure of the composite.

Practical value. A highly effective composite diamond-containing material based on WC‒Co matrices with CrB₂ additives with increased mechanical (hardness, crack resistance, compressive and bending strength) and operational (wear resistance, productivity) properties has been developed to create a highly effective rock-cutting tool for drilling oil and gas wells.

Keywords: rock-cutting tool, diamond, composite, tungsten carbide, cobalt, chromium diboride, rock

References.

1. Sudakov, A., Chudyk, I., Sudakova, D., & Dziubyk, L. (2019). Innovative technology for insulating the borehole absorbing horizons with thermoplastic materials. E3S Web of Conferences, 123, 1-10. https://doi.org/10.1051/e3sconf/201912301033.

2. Wheeler, D. (2018). Applications of diamond to improve tribological performance in the oil and Gas Industry. Lubricants, 6(3), 84. https://doi.org/10.3390/lubricants6030084.

3. Ratov, B., Mechnik, V., Bondarenko, N., Kolodnitsky, V., Khomenko, V., Sundetova, P., …, & Makyzhanova, A. (2024). Increasing the durability of an impregnated diamond core bit for drilling hard rocks. SOCAR Proceedings, 1, 37-46. https://doi.org/10.5510/OGP20240100936.

4. Ratov, B. T., Mechnik, V. A., Rucki, M., Gevorkyan, E. S., Bondarenko, N. A., Kolodnitskyi, V. M., …, & Korostyshev­skyi, D. L. (2023). C_diamond–(WC–CO)–ZRO₂ composite materials with improved mechanical and adhesive properties. Journal of Superhard Materials, 45(2), 103-117. https://doi.org/10.3103/s1063457623020107.

5. Dreus, A., Sudakov, A. К., Lysenko, K., & Кozhevnikov, A. A. (2016). Investigation of heating of the drilling bits and definition of the energy efficient drilling modes. Eastern-European Journal of Enterprise Technologies. Technologies, 3(7(81)), 41-46. https://doi.org/10.15587/1729-4061.2016.71995.

6. Ratov, B., Rucki, M., Fedorov, B., Hevorkian, E., Siemiatkowski, Z., Muratova, S., …, & Bondarenko, N. (2023). Calculations on enhancement of polycrystalline diamond bits through addition of superhard diamond-reinforced elements. Machines, 11(4), 453. https://doi.org/10.3390/machines11040453.

7. Koroviaka, Y., Pinka, J., Tymchenko, S., Rastsvietaiev, V., Astakhov, V., & Dmytruk, O. (2020). Elaborating a scheme for mine methane capturing while developing coal gas seams. Mining of Mineral Deposits, 14(3), 21-27. https://doi.org/10.33271/mining14.03.021.

8. Biletskiy, M. T., Ratov, B. T., Khomenko, V. L., Borash, B. R., & Borash, A. R. (2022). Increasing the Mangystau peninsula underground water reserves utilization coefficient by establishing the most effective method of drilling water supply wells. News of the National Academy of Sciences of the Republic of Kazakhstan, 5(455), 51-62. https://doi.org/10.32014/2518-170X.217.

9. Ratov, B., Borash, A., Biletskiy, M., Khomenko, V., Koroviaka, Y., Gusmanova, A., …, & Matуash, O. (2023). Identifying the operating features of a device for creating implosion impact on the water bearing formation. Eastern-European Journal of Enterprise Technologies, 5(1(125), 35-44. https://doi.org/10.15587/1729-4061.2023.287447.

10. Maksymovych, O., Lazorko, A., Sudakov, A., Hnatiuk, O., Mazurak, A., & Dmitriiev, O. (2021). Stress concentration in bounded compositeplates with carbon reinforcement. Actual Challenges in Materials Science and Processing Technologies II. Advanced Materials Research, 1045, 147-156. https://doi.org/10.4028/www.scientific.net/MSF.1045.147.

11. Piri, M., Hashemolhosseini, H., Mikaeil, R., Ataei, M., & Baghbanan, A. (2020). Investigation of wear resistance of drill bits with WC, Diamond-DLC, and TiAlSi coatings with respect to mechanical properties of rock. International Journal of Refractory Metals and Hard Materials, 87, 105113. https://doi.org/10.1016/j.ijrmhm.2019.105113.

12. Sun, W., Gao, H., Tan, S., Wang, Z., & Duan, L. (2021). Wear detection of WC-Cu based impregnated Diamond Bit Matrix based on SEM image and deep learning. International Journal of Refractory Metals and Hard Materials, 98, 105530. https://doi.org/10.1016/j.ijrmhm.2021.105530.

13. Wang, S., Xiao, B., Xiao, H., & Meng, X. (2022). Interface microstructure and bonding performance of brazed w-coated diamonds using Ni–Cr alloy. Ceramics International, 48(7), 9864-9872. https://doi.org/10.1016/j.ceramint.2021.12.189.

14. Bulut, B., Gunduz, O., Baydogan, M., & Kayali, E. S. (2021). Determination of matrix composition for diamond cutting tools according to the hardness and abrasivity properties of rocks to be cut. International Journal of Refractory Metals and Hard Materials, 95, 105466. https://doi.org/10.1016/j.ijrmhm.2020.105466.

15. Rong, L., Zhang, S., Wu, D., Wu, J., Kong, X., & He, T. (2023). Optimization of functionally graded polycrystalline diamond compact based on residual stress: Numerical Simulation and Experimental Verification. International Journal of Refractory Metals and Hard Materials, 117, 106414. https://doi.org/10.1016/j.ijrmhm.2023.106414.

16. Wang, J., Gao, K., Li, P., & Zhao, Y. (2023). Research on low-carbon, energy-saving sintering process with uniform temperature for drill bits. Energies, 16(17), 6205. https://doi.org/10.3390/en16176205.

17. Ratov, B. T., Bondarenko, M. O., Mechnik, V. A., Strelchuk, V. V., Prikhna, T. A., Kolodnitskyi, V. M., …, & Borash, A. R. (2021). Structure and properties of WC–CO composites with different CrB₂ concentrations, sintered by Vacuum Hot Pressing, for drill bits. Journal of Superhard Materials, 43(5), 344-354. https://doi.org/10.3103/s1063457621050051.

18. Kolodnitskyi, V. М., & Bagirov, O. E. (2017). On the structure formation of diamond-containing composites used in drilling and stone-working tools (A review). Journal of Superhard Materials, 39(1), 1-17. https://doi.org/10.3103/s1063457617010014.

19. Vynohradova, O. P., Zakora, A. P., Shul’zhenko, A. A., Gargin, V. G., Sokolov, A. N., Efrosinin, D. V., & Zakora, I. A. (2022). Comparative evaluation of the performance of drill bits with a diamond-containing matrix and inserts made of diamond-containing composites. Journal of Superhard Materials, 44(1), 57-61. https://doi.org/10.3103/s1063457622010099.

20. Agudelo-Morimitsu, L. C., De La Roche, J., Escobar, D., Ospina, R., & Restrepo-Parra, E. (2013). Substrate heating and post-annealing effect on tungsten/tungsten carbide bilayers grown by non-reactive DC magnetron sputtering. Ceramics International, 39(7), 7355-7365. https://doi.org/10.1016/j.ceramint.2013.02.075.

21. Maystrenko, A. L., Bondarenko, M. O., Antonyuk, V. S., Petasyuk, G. A., Vinogradova, O. P., Vasylchuk, O. S., …, & Olei­nyk, N. O. (2023). Wear intensity of the functional components made of diamond-containing composite materials during the operation of tools in the process of Rock Destruction. Journal of Superhard Materials, 45(3), 208-216. https://doi.org/10.3103/s1063457623030164.

22. Novikov, V. V., Novikova, O. O., & Bolotov, A. N. (2021). Formation of diamond-containing ceramic abrasive material by microarc oxidation. Proceedings International Conference “Problems of Applied Mechanics”. https://doi.org/10.1063/5.0047434.

23. Debus, J., Schindler, J. J., Waldkirch, P., Goeke, S., Brümmer, A., Biermann, D., & Bayer, M. (2016). Indication of worn WC/C surface locations of a dry-running twin-screw rotor by the oxygen incorporation in tungsten-related Raman modes. Applied Physics Letters, 109(17). https://doi.org/10.1063/1.4966145.

24. Lisovsky, A. F., Bondarenko, N. A., & Davidenko, S. A. (2016). Structure and properties of the diamond–WC–6Co composite doped by 1.5 wt % of CrSi₂. Journal of Superhard Materials, 38(6), 382-392. https://doi.org/10.3103/s1063457616060022.

25. Novikov, N. V., Maystrenko, A. L., & Prokopiv, N. V. (2012). The formation of diamond-hardmetal granules for the use in rock cutting tools. Journal of Superhard Materials, 34(1), 63-70. https://doi.org/10.3103/s106345761201008x.

26. Song, D., Ren, Z., Yang, Y., Chen, Y., Nie, G., Tan, L., …, & Zuo, L. (2022). Drilling performance analysis of impregnated micro bit. Mechanical Sciences, 13(2), 867-875. https://doi.org/10.5194/ms-13-867-2022.

27. He, M., Li, N., Zhu, J., & Chen, Y. (2020). Advanced prediction for field strength parameters of rock using drilling operational data from impregnated diamond bit. Journal of Petroleum Science and Engineering, 187, 106847-106847. https://doi.org/10.1016/j.petrol.2019.106847.

28. Dash, T., & Nayak, B. B. (2013). Preparation of WC–W₂C Composites by Arc Plasma Melting and their characterisations. Ceramics International, 39(3), 3279-3292. https://doi.org/10.1016/j.ceramint.2012.10.016.

29. Yang, Q., Yu, S., Zheng, C., Liao, J., Li, J., Chen, L., …, & Chen, H. (2020). Effect of carbon content on microstructure and mechanical properties of WC-10Co cemented carbides with plate-like WC grain. Ceramics International, 46(2), 1824-1829. https://doi.org/10.1016/j.ceramint.2019.09.158.

30. Pero, R., Maizza, G., Montanari, R., & Ohmura, T. (2020). Nano-Indentation Properties of Tungsten Carbide-Cobalt Composites as a Function of Tungsten Carbide Crystal Orientation. Materials, 13(9), 2137. https://doi.org/10.3390/ma13092137.

• < Prev
• Next >