Converting Slovianska TPP with the central coal pulverizing plant from anthracite to sub-bituminous coal

User Rating:  / 0
PoorBest 

Authors:


M.V.Chernyavskyi*, orcid.org/0000-0003-4225-4984, Thermal Energy Technology Institute of National Academy of Science of Ukraine, Kyiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

O.Yu.Provalov, orcid.org/0000-0002-5191-2259, Thermal Energy Technology Institute of National Academy of Science of Ukraine, Kyiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

Ye.S.Miroshnychenko, orcid.org/0000-0003-2487-6886, Thermal Energy Technology Institute of National Academy of Science of Ukraine, Kyiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

O.V.Kosyachkov, orcid.org/0000-0002-9445-8738, Thermal Energy Technology Institute of National Academy of Science of Ukraine, Kyiv, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

* Corresponding author e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.


повний текст / full article



Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2023, (3): 046 - 053

https://doi.org/10.33271/nvngu/2023-3/046



Abstract:



Purpose.
To develop scientific foundations and technical solutions and to implement the converting of the anthracite boiler of the 800 MW unit of Slovianska TPP with central coal pulverizing plant to sub-bituminous coal combustion with maximum use of existing equipment, without stopping the unit’s operation.


Methodology.
Theoretical and calculational studies on the processes of coal drying and pulverizing at the central coal pulverizing plant. Calculational justification of technical solutions to eliminate the risk of pulverized coal ignition in the pulverized coal supply system and in the boiler unit burners. Trial tests at the coal pulverizing plant and boiler unit.


Findings.
The technological features of coal pulverizing plant with steam panel dryers designed for anthracite and the peculiarities of the drying process of an individual coal particle were analyzed. It is substantiated that coal drying at the first stages takes place according to the “wet bulb thermometer” mechanism, and safe conditions for sub-bituminous coal pulverizing are determined and confirmed by tests. Technical solutions to eliminate the risk of pulverized coal ignition in the pulverized coal supply system and in the boiler burners were calculated and implemented, which allows the combustion of different coal grades (anthracite, sub-bituminous coal and their mixtures) without changing the composition of the air duct equipment and burners, using only operational measures.


Originality.
For the first time, it was proved that coal drying at the first stages takes place according to the “wet bulb thermometer” mechanism, and safe conditions for sub-bituminous coal pulverizing at the central pulverizing plant with steam panel dryers and unventilated ball drum mills were determined.


Practical value.
Technical solutions were developed and implemented to convert the anthracite boiler of the 800 MW unit of Slovianska TPP with a central coal pulverizing plant to sub-bituminous coal burning with maximal use of existing equipment, without stopping the unit’s operation, including safe modes of sub-bituminous coal pulverizing, as well as pulverized coal of various coal grades and their mixtures feeding and combustion. As a result of the implementation of the developed technical solutions, the 800 MW power unit of Slovianska TPP became the first unit in the world capable of using anthracite and sub-bituminous coal separately or in the form of mixtures of a wide range of compositions.



Keywords:
anthracite, sub-bituminous coal, pulverized coal boiler, central coal pulverizing plant, steam panel dryer, swirl burner

References.


1. Chernyavsky, N., Provalov, O., Kosyachkov, O., & Bestsennyy, I. (2021). Scientific bases, experience of production and combustion of coal mixtures at thermal power plants of Ukraine. Procedia Environmental Science, Engineering and Management, 8(1), 23-31. Retrieved from http://www.procedia-esem.eu/pdf/issues/2021/no1/4_01.04_Chernyavskiy_21.pdf.

2. Chernyavskii, N. V., Miroshnichenko, E. S., & Provalov, A. Y. (2021). Experience in Converting TPP-210A Boilers with 300 MW Power Units to Burning Gas Coal at the Tripillya Thermal Power Plant. Power Technology and Engineering, 54(5), 699-706. https://doi.org/10.1007/s10749-020-01273-0.

3. Cherniavskyi, M. V. (2021). State and Prospects of Thermal Power Generation in the Conditions of Ukraine’s Course
on Carbon-Free Energy. Energotekhnologii ta resursozberezhennya, 4, 4-16. https://doi.org/10.33070/etars.4.2021.01.

4. Yang, Yo., Li, C., Wang, N., & Yang, Z. (2019). Progress and prospects of innovative coal-fired power plants within the energy internet. Global Energy Interconnection, 2(2), 160-179. https://doi.org/10.1016/j.gloei.2019.07.007.

5. Chernyavskyy, M. V., Provalov, O. Yu., & Kosyachkov, O. V. (2020). Technical solutions for the organization of combustion of anthracite, lean coal, bituminous coal and their mixtures in the TPP-200-1 boiler unit of the Slovianska TPP using the available equipment. 16 th International scientific-practical conf. “Coal thermal energy: ways of reconstruction and development”: Collection of Science works, (pp. 70-77). Kyiv: IVE NAS of Ukraine. Retrieved from http://www.ceti-nasu.org.ua/upload/iblock/5f4/5f4b4eda6d8a6034e4699edacbe9098b.pdf.

6. Yan, H., Nie, B.,  Peng, C., Liu, P., Wang, X.,  Yin, F., …, & Cao, M. (2022). Evaluation on explosion characteristics and parameters of pulverized coal for low-quality coal: experimental study and analysis. Environmental Science and Pollution Research, 29, 18851-18867. https://doi.org/10.1007/s11356-021-17170-6.

7. Mishra, D. P. (2022). Physico-chemical characteristics of pulverized coals and their interrelations – a spontaneous combustion and explosion perspective. Environmental Science and Pollution Research, 29(17), 24849-24862. https://doi.org/10.1007/s11356-021-17626-9.

8. Yongjia, W., Ying, C., & Kai, W. (2019). Analysis and Research of Explosive Coal Explosivity in Coal-fired Power Plants. IOP Conference Series: Earth and Environmental Science, 237, 062006. https://doi.org/10.1088/1755-1315/237/6/062006.

9. Wang, Z., Zhang, B., & Qi, G. (2019). Fuel characteristics and explosiveness analysis of pulverized coal industrial boilers in China. IOP Conference Series: Materials Science and Engineering, 721, 012076. https://doi.org/10.1088/1757-899X/721/1/012076.

10. Dipak, K. Sarkar (2015). Thermal power plant: Design and Operation. Elsevier Inc. https://doi.org/10.1016/B978-0-12-801575-9.00001-9.

11. Hanatani, A., & Ozawa, M. (2021). General planning of thermal power plant. In JSME Series in Thermal and Nuclear Power Generation: Advances in Power Boilers, (pp. 107-118). Elsevier. https://doi.org/10.1016/B978-0-12-820360-6.00003-5.

12. Mujumdar, A. S., Jangam, S. V., & Pikon, J. (2014). Drying of coal. In Handbook of Industrial Drying, (4 th ed., pp. 999–1022.). Mujumdar, A.S., Ed. CRC Press: Boca Raton, FL. https://doi.org/10.1201/b17208.

13. Somov, A. A., Tugova, A. N., Makarushin, M. N., & Grigor’e­va, N. I. (2018). Coal Slurry Drying Process Research. Thermal Engineering, 65, 555–561. https://doi.org/10.1134/S0040601518080050.

14. Mohanty, M. K., Akbari, H., & Luttrell, G. H. (2012). Fine Coal Drying and Plant Profitability. In Challenges in Fine Coal Processing, Dewatering, and Disposal, Society of Mining, Metallurgy, and Explorating, (pp. 329-344). Retrieved from https://www.researchgate.net/publication/272509412_FINE_COAL_DRYING_AND_PLANT_PROFITABILITY.

15. Delgado, J. M. P. Q., & Gilson Barbosa de Lima, A. (2016). Drying and Energy Technologies. Springer International Publishing, Switzerland. Retrieved from https://link.springer.com/book/10.1007%2F978-3-319-19767-8.

16. Almadani, R. A. (2018). Experimental Study of Drying Process of Porous Materials. 20 th Annual Conf. YUCOMAT2018 (Serbia): The book of abstracts. Retrieved from https://www.researchgate.net/publication/329019290_Experimental_Study_of_Drying_Process_of_Porous_Materials.

17. Wang, Y., Wang, Y.-y., & Zhang, S.-t. (2019). Effect of drying conditions on moisture re-adsorption and particulate matter emissions during the classification drying of coking coal. Fuel Processing Technology, 192, 65-74. https://doi.org/10.1016/j.fuproc.2019.04.019.

18. Thai Vu, H., & Tsotsas, E. (2018). Mass and Heat Transport Models for Analysis of the Drying Process in Porous Media: A Review and Numerical Implementation. International Journal of Chemical Engineering, 2018, Article ID 9456418, 1-13. https://doi.org/10.1155/2018/9456418.

19. Saban, P., Mustafa, A., & Hasan, E. (2016). Evaporative Drying of Low-Rank Coal. In Olvera, J. d. R. (Ed.). Sustainable Drying Technologies. IntechOpen. https://doi.org/10.5772/63744.

 

Visitors

6319104
Today
This Month
All days
114
54296
6319104

Guest Book

If you have questions, comments or suggestions, you can write them in our "Guest Book"

Registration data

ISSN (print) 2071-2227,
ISSN (online) 2223-2362.
Journal was registered by Ministry of Justice of Ukraine.
Registration number КВ No.17742-6592PR dated April 27, 2011.

Contacts

D.Yavornytskyi ave.,19, pavilion 3, room 24-а, Dnipro, 49005
Tel.: +38 (056) 746 32 79.
e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
You are here: Home Archive by issue 2023 Content №3 2023 Converting Slovianska TPP with the central coal pulverizing plant from anthracite to sub-bituminous coal