Taxonomy on the production processes and characterization of powder metallurgy used in additive manufacturing process
/ 1
- Details
- Category: Content №6 2022
- Last Updated on 25 December 2022
- Published on 30 November -0001
- Hits: 2680
Authors:
Onuchukwu Godwin Chike*, orcid.org/0000-0002-9041-7496, School of Mechanical Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia; Department of Mechanical Engineering, Faculty of Engineering, Nigerian Army University Biu, Borno State, the Federal Republic of Nigeria, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
Norhayati Binti Ahmad, orcid.org/0000-0002-5011-2153, School of Mechanical Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia
Uday Basheer Al-Naib, orcid.org/0000-0002-5471-934X, School of Mechanical Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia; Centre for Advanced Composite Materials, School of Mechanical Engineering, Faculty of Engineering, Universiti Teknologi Malaysia, Johor Bahru, Malaysia
* Corresponding author e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2022, (6): 052 - 058
https://doi.org/10.33271/nvngu/2022-6/052
Abstract:
Purpose. This article presents a concise and comprehensive review of the technologies that are typically used for manufacturing metal powders as well as the implications that particle features have on the properties of additive manufacturing (AM) techniques.
Methodology. We surveyed various experiments that have taken place on the effects of the qualities of the powder and how to guarantee the dependability and reproducibility of the parts that are manufactured as well as ways of optimizing a powders performance. We classified the methods for producing metallic powders and highlighted the benefits, limitations, and image analysis of major production techniques.
Findings. The usage of different approaches to metallic powder characterization for the analysis of the physical, mechanical, and chemical processes has contributed to major steps in powder optimization. The characterization of these powders is critical for ensuring adequate additive material dimensions and specifications and recording the properties of powders used in an AM and bridging the gap of comprehension concerning the end output in AM.
Originality. This paper provides a thorough analysis of the efforts made in the powder characterization of AM components for the interpretation of the impact on the part materials qualities and characteristics. Metallic powder characterization has contributed to substantial progress toward powder optimization in the analysis of particle structures.
Practical value. As the application of AM technology is moving away from the creation of prototypes and toward the production of finished products, it becomes important to understand the powder properties necessary to manufacture high-quality elements consistently.
Keywords: metallurgy, additive manufacturing, metal powder production, powder properties, processes, method
References.
1. Kruth, J.P. (1991). Material incress manufacturing by rapid prototyping techniques. CIRP annals, 40(2), 603-614. https://doi.org/10.1016/S0007-8506(07)61136-6.
2. Wong, K.V., & Hernandez, A. (2012). A review of additive manufacturing. International scholarly research notices, 208760. https://doi.org/10.5402/2012/208760.
3. Murphy, S.V., & Atala, A. (2014). 3D bioprinting of tissues and organs. Nature biotechnology, 32(8), 773-785. https://doi.org/10.1038/nbt.2958.
4. Thijs, L., Verhaeghe, F., Craeghs, T., Van Humbeeck, J., & Kruth,J.P. (2010). A study of the microstructural evolution during selective laser melting of Ti6Al4V. Acta materialia, 58(9), 3303-3312. https://doi.org/10.1016/j.actamat.2010.02.004.
5. DebRoy, T., Wei, H.L., Zuback, J.S., Mukherjee, T., Elmer, J.W., Milewski, J.O., & Zhang, W. (2018). Additive manufacturing of metallic componentsprocess, structure and properties. Progress in Materials Science, (92), 112-224. https://doi.org/10.1016/j.pmatsci.2017.10.001.
6. Li, R., Liu, J., Shi, Y., Du, M., & Xie, Z. (2010). 316L stainless steel with gradient porosity fabricated by selective laser melting. Journal of Materials Engineering and Performance, 19(5), 666-671. https://doi.org/10.1007/s11665-009-9535-2.
7. Simonelli, M., Tuck, C., Aboulkhair, N.T., Maskery, I., Ashcroft,I., Wildman, R.D., & Hague, R. (2015). A study on the laser spatter and the oxidation reactions during selective laser melting of 316L stainless steel, Al-Si10-Mg, and Ti-6Al-4V. Metallurgical and Materials Transactions A, 46(9), 3842-3851. https://doi.org/10.1007/s11661-015-2882-8 .
8. Gu, H., Gong, H., Pal, D., Rafi, K., Starr, T., & Stucker, B. (2013). Influences of energy density on porosity and microstructure of selective laser melted 17-4PH stainless steel. International Solid Freeform Fabrication Symposium, 474-489.
9. List, F.A., Dehoff, R.R., Lowe, L.E., & Sames, W.J. (2014). Properties of Inconel 625 mesh structures grown by electron beam additive manufacturing. Materials Science and Engineering: A, (615), 191-197. https://doi.org/10.1016/j.msea.2014.07.051.
10. Wang, Z., Guan, K., Gao, M., Li, X., Chen, X., & Zeng, X. (2012). The microstructure and mechanical properties of deposited-IN718 by selective laser melting. Journal of alloys and compounds, (513), 518-523. https://doi.org/10.1016/j.jallcom.2011.10.107.
11. Olakanmi, E.O. (2013). Selective laser sintering/melting (SLS/SLM) of pure Al, AlMg, and AlSi powders: Effect of processing conditions and powder properties. Journal of Materials Processing Technology, 213(8), 1387-1405. https://doi.org/10.1016/j.jmatprotec.2013.03.009.
12. Calignano, F., Manfredi, D., Ambrosio, E.P., Biamino, S., Lombardi, M., Atzeni, E., & Fino, P. (2017). Overview on additive manufacturing technologies. Proceedings of the IEEE, 105(4), 593-612. https://doi.org/10.1109/JPROC.2016.2625098.
13. Wubneh, A., Tsekoura, E.K., Ayranci, C., & Uluda, H. (2018). Current state of fabrication technologies and materials for bone tissue engineering. Acta Biomaterialia, 80, 1-30. https://doi.org/10.1016/j.actbio.2018.09.031.
14. Parteli, E.J., & Pschel, T. (2016). Particle-based simulation of powder application in additive manufacturing. Powder Technology, (288), 96-102. https://doi.org/10.1016/j.powtec.2015.10.035.
15. Slotwinski, J.A., & Garboczi, E.J. (2015). Metrology needs for metal additive manufacturing powders. Jom, 67(3), 538-543. https://doi.org/10.1007/s11837-014-1290-7.
16. Tan, J.H., Wong, W.L.E., & Dalgarno, K.W. (2017). An overview of powder granulometry on feedstock and part performance in the selective laser melting process. Additive Manufacturing, (18), 228-255. https://doi.org/10.1016/j.addma.2017.10.011.
17. Ghaffar, S.H., Corker, J., & Fan, M. (2018). Additive manufacturing technology and its implementation in construction as an eco-innovative solution. Automation in Construction, (93), 1-11. https://doi.org/10.1016/j.autcon.2018.05.005.
18. Monzn, M.D., Ortega, Z., Martnez, A., & Ortega, F. (2015). Standardization in additive manufacturing: activities carried out by international organizations and projects. The international journal of advanced manufacturing technology, 76(5), 1111-1121. https://doi.org/10.1007/s00170-014-6334-1.
19. Gardan, J. (2017). Additive manufacturing technologies: state of the art and trends. Additive Manufacturing Handbook, 149-168. https://doi.org/10.1007/978-1-4939-2113-3.
20. Slotwinski, J.A., Watson, S.S., Stutzman, P.E., Ferraris, C.F., Peltz,M.A., & Garboczi, E.J. (2014, February). Application of physical and chemical characterization techniques to metallic powders. AIP Conference Proceedings, 1581(1), 1184-1190. https://doi.org/10.1063/1.4864955.
21. Ali Asgarian, Cheng-Tse Wu, Donghui Li, Markus Bussmann, Kinnor Chattopadhyay, Sylvain Lemieux, Bruno Girard, & FrancoisLavallee (June 2018). Experimental and Computational Analysis of a Water Spray. Application to Molten Metal Atomization. Conference: POWDERMET2018At, (pp. 1-12). San Antonio, USA. Retrieved from https://www.researchgate.net/publication/331346212_Experimental_and_Computational_Analysis_of_a_Water_Spray_Application_to_Molten_Metal_Atomization.
22. Baolong Zheng (2009). Gas Atomization of Amorphous Aluminum Powder: Part II. Experimental Investigation. Metallurgical and Materials Transactions, B40(6), 995-1004. https://doi.org/10.1007/s11663-009-9277-4.
23. Ario Sunar Baskoro, Sugeng Supriadi, & Dharmanto (2019). Review on plasma atomizer technology for metal powder. MATEC Web of Conferences 269:05004, (pp. 1-9). https://doi.org/10.1051/matecconf/201926905004.
Newer news items:
- Computer modeling of territory flooding in the event of an emergency at Seredniodniprovska Hydroelectric Power Plant - 25/12/2022 02:37
- Study on accumulation of heavy metals by green plantations in the conditions of industrial cities - 25/12/2022 02:37
- Heavy metals removal using natural zeolite adsorption from Tigris river water at Samarra city (Iraq) - 25/12/2022 02:37
- Improvement of the safe work system - 25/12/2022 02:37
- Impact of digital maturity on sustainable development effects in energy sector in the condition of Industry 4.0 - 25/12/2022 02:37
- Influence of misalignment of connection of electrical machine shafts on the nature of electric power of the induction motor - 25/12/2022 02:37
- Determination of the deformation parameters of the steel reinforcing phase inside the aluminum matrix during hot rolling - 25/12/2022 02:37
- Minimization of dynamic changes in the tension of long products behind the outlet cage in rolling stock production in coils - 25/12/2022 02:37
- Approximation of blades of radial machines with multiparameter family of smooth surfaces - 25/12/2022 02:37
- The influence of fissured material on tunnel stability (a numerical study) - 25/12/2022 02:37
Older news items:
- Numerical study on deformation around underground mining structures (Algeria) - 25/12/2022 02:37
- Substantiation of research results on energy efficiency of basalt crushing - 25/12/2022 02:37
- Research on the rational profile of exit trails of auto transport in deep open mines - 25/12/2022 02:37
- Determining the parameters of stratification cavity in rock mass to extract mine methane - 25/12/2022 02:37
- Haul road condition impact on tire life of mining dump truck - 25/12/2022 02:37
- Mathematical modeling the quarry wall stability under conditions of heavily jointed rocks - 25/12/2022 02:37
- Energy efficient technologies for the mining industry - 25/12/2022 02:37
- Technology of an open pit refinement under limit stability of sides - 25/12/2022 02:37
