Stress state of the grinding tool loaded with tangential force
- Details
- Category: Content №3 2022
- Last Updated on 29 June 2022
- Published on 30 November -0001
- Hits: 3705
Authors:
K.S.Zabolotnyi, orcid.org/0000-0001-8431-0169, Dnipro University of Technology, Dnipro, Ukraine, email: This email address is being protected from spambots. You need JavaScript enabled to view it.
I.V.Belmas, orcid.org/0000-0003-2112-0303, Dniprovsky State Technical University, Kamianske, Dnipropetrovsk Oblast, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
O.I.Bilous, orcid.org/0000-0001-6398-8843, Dniprovsky State Technical University, Kamianske, Dnipropetrovsk Oblast, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
H.I.Tantsura, orcid.org/0000-0002-8672-1153, Dniprovsky State Technical University, Kamianske, Dnipropetrovsk Oblast, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
T.O.Tantsura, orcid.org/0000-0001-6826-510X, Dniprovsky State Technical University, Kamianske, Dnipropetrovsk Oblast, Ukraine, e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.
Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2022, (3): 094 - 099
https://doi.org/10.33271/nvngu/2022-3/094
Abstract:
Purpose. Determining the interaction mechanism of discrete grains through material that binds them in a tool for abrasive material processing in the case of its loading with a tangentially directed cutting force.
Methodology. Development and analytical solution to a mathematical model formulated on the basis of static equilibrium of an abrasive grain as a system element of tool grains bound with a material with excellent mechanical characteristics.
Findings. A mathematical model has been developed and an algorithm has been formulated to analytically determine the stress-strain state parameters of a tool for abrasive processing of materials, which is loaded with a discrete cutting force, tangential to its working surface. The nature of the dependence of stresses and deformations on mechanical parameters, the quantity of grains and the material binding them in an abrasive tool, loaded with a unit tangential force, has been determined.
Originality. The loading of the extreme grains leads to greater displacements, tangents of the shear angles of the material binding the grains. They decrease with increasing quantity of grain rows in the tool or with increasing quantity of grains to the nearest tool edge.
Practical value. The distribution of interaction forces of grains and stresses in the material binding them has been determined. The found distribution allows one in the process of developing the tool and technology, in which it is involved, to comprehensively assess the influence of tangential load value of the tool working grain on its stress state and the material containing the grains. The determined stress state makes it possible to predict the number of loading cycles until the simultaneous rational wear of the grain and the destruction of that part of the material that contains it. The linear formulation of the problem makes it possible to take into account the mutual influence of the tangential loads of several grains on the stress-strain state of the tool as a whole.
Keywords: tool for processing, abrasive elements, mechanical interaction, deformations, stress
References.
1. Muzychka, D.G. (2018). Performance research of grinding wheels in cemented carbide compositions machining. Visnyk Natsionalnoho Tekhnichnoho Universytetu KhPI. Seriia: Tekhnolohii v mashynobuduvanni, (34), 47-52.
2. Ushakov, A.N. (2014). Developing a stress-strain model state of an abrasive pellet-sheaf. Visnyk NTU KhPI, 42(1085), 59-64.
3. Korotkov, V.A., & Mynkyn, E.M. (2014). Geometry and a stress-strain state of oriented grinding wheels with controlled form. Obrabotka metallov, 2(64), 62-77.
4. Marchuk, V.I., Ravenets, L.M., & Eshteivi, A.M. (2015). On determining the power parameters of the process of centerless grinding of roller bearing rings by intermittent grinding wheels. Visnyk ZhDTU. Tekhnichni nauky, 3(74), 34-39.
5. Kravchenko, Yu.H., & Patsera, S.T. (2020). Calculation of the components of cutting force on the front surface of the abrasive grain. Zbirnyk naukovykh prats Natsionalnoho Hirnychoho Universytetu, 62, 168-176.
6. Havrysh, A.P., Roik, T.A., Lototska, O.I., & Vitsiuk, Yu.Yu. (2014). Formation of residual stresses during grinding of composite materials for printing equipment. Visnyk ZhDTU, 3(70), 17-23.
7. Isonkin, A.M., Ilnitskaya, G.D., Zaitseva, I.N., & Tkach, V.N. (2018). Character of wear of synthetic diamonds different strength in impregnated drill bits. Collection of scientific papers Rock Destruction and Metal-Working Tools Techniques and Technology of the Tool Production and Applications. V. Bakul Institute for Superhard Materials, 21, 54-61.
8. Muzychka, D.G. (2018). Analysis of calculation schemes and methods for studying the stress state of the grain-binding system. Novi materialy i tekhnolohii v metalurhii ta mashynobuduvanni, 1, 113-118.
9. Kolosov, D., Samusia, V., Bilous, O., & Bobylova, I. (2018). Stress-strain state of a flat tractive-bearing element of lifting and transporting machine considering an influence of a complex of factors. Zbirnyk naukovykh prats Natsionalnoho Hirnychoho Universytetu, 55, 213-221.
10. Zabolotnyi, K., Panchenko, ., & Zhupiiev, O. (2019). Development of the theory of laying a hoisting rope on the drum of a mining hoisting machine. E3S Web of Conferences. Essays of Mining Science and Practice 2019, (109). https://doi.org/10.1051/e3sconf/201910900121.
11. Samorodov, V., Bondarenko, A., Taran, I., & Klymenko, I. (2020). Power flows in a hydrostatic-mechanical transmission of a mining locomotive during the braking process.Transport Problems, 15(3), 17-28. https://doi.org/10.21307/tp-2020-030.
Newer news items:
- The influence of digitalization on the development of industrial enterprises - 29/06/2022 14:14
- Strategies of GNSS processing and measuring under various operational conditions - 29/06/2022 14:14
- Information tools for enterprise management in Economics 4.0 - 29/06/2022 14:14
- Accounting and analytical support of enterprises in the digital economy - 29/06/2022 14:14
- Increased heavy metal concentrations in the soils near electric power generators in Samarra city (Iraq) - 29/06/2022 14:14
- Improving the reliability of trucking in the conditions of a mining enterprise - 29/06/2022 14:14
- Environmental safety issues and challenges and geodynamic monitoring at the Karachaganak oil and gas condensate field - 29/06/2022 14:14
- Strengthening the control of enterprises with industrial pollution of atmospheric air - 29/06/2022 14:14
- Investigating the impact of RE consumption on CO2 emissions: evidence from the SAARC countries - 29/06/2022 14:14
- Optimization of heating efficiency of buildings above underground coal mines by infrared heaters - 29/06/2022 14:14
Older news items:
- Prospects of using the polymetallic ore processing waist for producing hardening mixtures - 29/06/2022 14:14
- Impact of stress concentration on reliability of metal structure elements of gantry cranes - 29/06/2022 14:14
- Characterization and processing of low-grade iron ore from the Khanguet mine by electrostatic separation - 29/06/2022 14:14
- Flat problem to determine the forces of destruction of pieces n disintegrators while being grabbed in thick layer - 29/06/2022 14:14
- On the mechanism of ionization of atoms at compression of a substance by front of the converging shock wave - 29/06/2022 14:14
- Investigation of the process of sulfiding of gold-arsenic containing ores and concentrates - 29/06/2022 14:13
- A new method of disposal of concentrated solutions by crystallization of their components - 29/06/2022 14:13
- Complex measurement of parameters of iron ore magnetic separation based on ultrasonic methods - 29/06/2022 14:13
- Formation of the models of mining enterprise management - 29/06/2022 14:13
- Oil and gas bearing potential of crystalline basement in Dnieper-Donets Basin – unbiased view - 29/06/2022 14:13